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Wagner powder coating is a process of applying a dry powder coating to a metal surface. The powder coating is then fused to the metal by curing. Wagner powder coating systems are known for their high quality, durability, and ease of use.
Benefits of Wagner Powder Coating
There are many benefits to using Wagner powder coating, including:
- High quality finish: Wagner powder coating systems produce a high-quality finish that is durable and long-lasting.
- Easy to use: Wagner powder coating systems are easy to use, even for beginners.
- Versatile: Wagner powder coating systems can be used to apply a wide variety of powder coatings to a variety of metal surfaces.
- Environmentally friendly: Wagner powder coating is a more environmentally friendly process than traditional wet painting processes.
Applications of Wagner Powder Coating
Wagner powder coating is used in a variety of industries, including:
- Automotive: Wagner powder coating is used to coat car bodies, bumpers, wheels, and other metal parts.
- Aerospace: Wagner powder coating is used to coat aircraft components, such as landing gear and fuselage parts.
- Construction: Wagner powder coating is used to coat metal railings, fences, and other outdoor structures.
- Appliance manufacturing: Wagner powder coating is used to coat appliances, such as refrigerators, stoves, and dishwashers.
Wagner Powder Coating Systems
Wagner powder coating systems are available in a variety of configurations, from manual systems to fully automated systems. The type of system that is needed will depend on the size and complexity of the parts being coated.
Manual Wagner Powder Coating Systems
Manual Wagner powder coating systems are relatively simple to operate. The operator uses a gun to spray the powder coating onto the parts. The gun is electrically charged, which causes the powder coating particles to adhere to the metal surface.
Automatic Wagner Powder Coating Systems
Automatic Wagner powder coating systems use robots to apply the powder coating to the parts. This allows for a more consistent coating application and higher production rates.
Wagner Powder Coating Equipment
Wagner powder coating equipment includes a variety of components, such as:
- Powder coating gun: The powder coating gun is used to apply the powder coating to the metal surface.
- Powder coating hopper: The powder coating hopper is a container that holds the powder coating.
- Powder coating feed pump: The powder coating feed pump feeds the powder coating from the hopper to the gun.
- Air compressor: The air compressor provides the compressed air that is needed to operate the powder coating gun.
- Control unit: The control unit is used to control the operation of the powder coating system.
Wagner Powder Coating Process
The Wagner powder coating process typically involves the following steps:
- Preparation: The metal surface is prepared by cleaning and sanding it.
- Masking: Any areas that do not want to be coated are masked off.
- Application: The powder coating is applied to the metal surface using a powder coating gun.
- Curing: The coated metal part is placed in a curing oven to fuse the powder coating to the metal.
Conclusion
Wagner powder coating is a high-quality, durable, and versatile powder coating process. Wagner powder coating systems are used in a variety of industries to coat a wide variety of metal products.
Wagner offers a wide range of spare parts for their paint sprayers, including:
- Nozzles: Round jet nozzles, fan nozzles, and other types of nozzles are used to apply paint to surfaces.
- Filter assemblies: Filter assemblies remove dirt and debris from the paint before it is sprayed.
- O-rings: O-rings seal joints and prevent leaks.
- Hoses: Paint hoses connect the paint sprayer to the paint container.
- Other parts: Other spare parts include gaskets, seals, and springs.
If you need to replace a spare part on your Wagner paint sprayer, it is important to order the correct part from a reputable supplier. You can find a list of Wagner authorized distributors on the Wagner website.
Here are some examples of Wagner spare parts that you can purchase:
- Round jet nozzle set for Control Pro 150: #580662A
- Fan nozzle set for Control Pro 150: #580663A
- Filter assembly for Control Pro 150: #580405A
- O-ring kit for Control Pro 150: #580406B
- Paint hose for Control Pro 150: #580155A
You can also purchase Wagner spare parts kits, which include a variety of common spare parts. This can be a convenient way to have a stock of spare parts on hand so that you can quickly and easily repair your paint sprayer if needed.
Here is a list of some of the main Wagner spare parts, along with their order numbers:
- Nozzles:
- Round jet nozzle set for Control Pro 150: #580662A
- Fan nozzle set for Control Pro 150: #580663A
- Round jet nozzle set for Flexio 510: #529262
- Fan nozzle set for Flexio 510: #529263
- Filter assemblies:
- Filter assembly for Control Pro 150: #580405A
- Filter assembly for Flexio 510: #417323
- O-rings:
- O-ring kit for Control Pro 150: #580406B
- O-ring kit for Flexio 510: #417324
- Hoses:
- Paint hose for Control Pro 150: #580155A
- Paint hose for Flexio 510: #529261
- Other parts:
- Trigger assembly for Control Pro 150: #580404A
- Trigger assembly for Flexio 510: #417322
This is just a small sample of the many Wagner spare parts that are available. For a complete list of spare parts, please consult the Wagner website or contact a Wagner authorized distributor.
It is important to note that these order numbers may change over time, so it is always best to verify the order number with your Wagner authorized distributor before placing an order.
If you are unsure which spare part you need for your Wagner paint sprayer, you can contact us for assistance.
Below, you can find the Non-OEM Wagner powder coating gun spare parts list for your reference:
Wagner Spare Parts
- Deflector Cone D28 0390208
- Deflector Cone D25 0390209
- Deflector Cone D32 0531227
- Deflector Cone D17 0351225
- Deflector Cone D20 0390207
- Deflector Cone D25 0351226
- Air Nozzle 0351346
- Conductive Sleeve 0241476
- Injector Nozzle 0241430
- Collector Nozzle 0241229
- Venturi Injector Nozzle
- Clearance Collector 0241225
- Deflector Cone Sleeve 0390313
- Outer Nut 0351620
- Outer Nut 0351309
- Injector Nozzle 0241923
- C4 Flat Jet Tip Split F1 390324
- C4 Flat Jet Tip Split F2
- Flat Spray Nozzle Complete for Spray Gun
- Fan Spray Nozzle 0351232
- Coupling Joint 9992200
- Powder Tube 0351665
- Powder Tube C2 Manual Gun 0351317
- C4 Outer Nut
- Powder Tube Back 0351618
- Fan Spray Nozzle 0351901
- Nozzle Insert 0351900
- Fan Spray Nozzle 0390326
- C4 Electrode Holder ET 0390915
- C4 Electrode Holder 0390916
- Powder Tube Inner Diameter 11/12 0351619
- C3 Nozzle Insert Assembly 0351940
- C4 Electrode Holder 0390917
- Powder Tube C4 0390909
- Powder Tube C4 0390911
- Nozzle Split 260928
- Fan Spray Electrode
- Round Spray Electrode
- Nozzle Body Assembly C3 0351201
- Nozzle Body Assembly 0390204
- Wagner Powder Injector 0241621
- C4 Spray Gun Extension 150 mm
- C4 Spray Gun Extension 300 mm
- Wagner Cascade 259900
- Grounded Powder Hose 11×16
- Grounded Powder Hose 12×18
- Grounded Powder Hose 10×15
Wagner Powder Gun Spare Parts
Description Item number
Basic units
Manual Spray Gun PEM-X1 2322587
Manual Spray Set X1 2331090
Manual Unit SPRINT AF 2329483
Manual Unit SPRINT 60L 2329489
Manual Unit SPRINT AF USA 2329487
Manual Unit SPRINT 60L USA 2329491
Dual Manual Set SPRINT 2331417
Conversion Set SPRINT 60L V 2309276
Conversion Set SPRINT 3L V 2309277
Manual CupGun PEM-X1 CG 2322588
CupGun Set PEM-X1 CG 2328172
Controler EPG-Sprint X 2324731
Accessories
Trolley Front Caster Set 2324869
Recipe Sticker 2331223
CoronaStar PEM-X1 assy 2322868
Wedge tool X1 2324205
Wedge tool X1 + 20 wedges 2324124
Spare parts starter kit X1 2331976
Nozzle Extension X1 EXT150 2323366
Nozzle Extension X1 EXT300 2323356
Nozzle Extension X1 EXT500 2323338
Hose Connector D10-D12 assy 2322761
Hose Connector D8-D10 assy 2322768
Gun Holder 2330599
Gun Holder f. Cabine 2332139
Console 2331558
Wallmount w. Console 2330223
Powder Measuring Adapter X1 assy 2325320
Spare parts
Gun Hook X1 SP 2320330
PT-Pan head screw, self-tapping, Torx 2316896
Outer Nut X1 2320464
Cascade neg. X1 SP 2324136
1x Cup with Cover SP 2324139
5x Cup with Cover SP 2324140
Injector holder Sprint complete 2307117
Electrode Holder X1 R SP 2322490
Electrode Holder X1 R + Spray Nozzle 2322493
Electrode Holder X1 F SP 2322529
Description Item number
Wear parts
Wedge X1 2320488
Flat Spray Nozzle X1 assy 2321976
Deflector Cone D18 asse. 2321981
Deflector Cone D25 asse. 2321980
Deflector Cone D34 asse. 2321171
Deflector cone sleeve X1 2320503
Round Spray Nozzle X1 VL SP 2324148
Flat Spray Nozzle X1 VL SP 2324147
Electrode X1 VL150 SP 2324144
Electrode X1 VL300 SP 2324145
Electrode X1 VL500 SP 2324146
Nozzle Insert X1 EXT F 2323401
Nozzle Insert X1 EXT R 2323461
Contact X1 EXT assy 2323361
Electrode CoronaStar X1 SP 2322835
Others
Tribo Manual Gun PEM-T3 351019
Tribo Cup Gun PEM-TG3 351036