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EMS Powder Coating Equipment Series Filter Cartridge type: Recovery systems are the latest generation state-of-art filter cartridge type powder recovery systems. With an effective cartridge-type recovery system like the EMS Powder Coating Equipment booth, you are assured of at least 98+% (and virtually 100%) of recovery of powder.
Gema Powder Coating Booth
Conventional and often poorly executed recovery booths may not be able to offer more than 75-80% of recovery of reuse while making tall claims of 85 or even 95% recovery efficiencies. This is often the case with poorly designed and copycat cartridge-type powder recovery booths. How the EMS Powder Coating Equipment powder recovery system function:
The powder overspray recovery system is located in the rear section of the powder spray booth (on the face opposite the sprayer). The front section is the coating booth. The workpieces, duly jigged are hung on the jig holder in the coating booth (manually or on a conveyor) and sprayed with powder. A specially designed low-pressure, high-capacity fan sucks air, and the powder overspray through the coating booth to the recovery system in a horizontal flat airflow pattern.
The specially designed PTFE-coated polyester-based filter cartridges entrap virtually all the powder particles. The remaining powder particles, if any, are trapped in the final filters (if installed – optional), allowing virtually clean air to the shop-floor atmosphere through the fan system. Electronically controlled high-pressure reverse pulse air jets located above each filter cartridge regularly and automatically clean the powder-laden filter cartridges.
This throws the powder from the filter cartridges back into the powder spray booth and is collected in the powder bin located under the booth. This process, known as cartridge scavenging is a continuous and online process. The collected powder can be manually (or automated) sieved and reused. Why the EMS Powder Coating Equipment booth:
- Highest recovery efficiency – lowest powder cost
- Quick color change – save time in color change
- Neat & compact – utilizes lowest foot-print on the shop-floor
- Easy-to-maintain
- Healthy and pollution-free environment
Gema Powder Coating Booth
A Gema powder coating booth is a type of powder coating booth or system manufactured by the company Gema, which is known for producing high-quality powder coating equipment. Gema is a leading global provider of powder coating technology, including booths, guns, controls, and related equipment. A Gema powder coating booth is designed to facilitate the application of powder coatings in an efficient, controlled, and environmentally friendly manner. Here are some key features and components commonly found in Gema powder coating booths:
1. Booth Construction:
- High-Quality Materials: Gema booths are typically constructed using durable materials, such as stainless steel or coated steel, to withstand the harsh environments of powder coating operations.
- Modular Design: Many Gema booths feature a modular design, allowing for easy customization and scalability to meet specific application requirements.
2. Powder Recovery System:
- Cartridge Filters: Gema booths often incorporate high-efficiency cartridge filters to capture and recover excess powder particles, reducing waste and ensuring efficient material use.
- Quick-Release Mechanisms: These allow for easy filter maintenance and replacement.
3. Booth Lighting:
- LED Lighting: Gema booths may be equipped with energy-efficient LED lighting systems to provide clear visibility inside the booth, ensuring accurate coating application and inspection.
4. Airflow Control:
- Airflow Management: Gema booths feature well-designed airflow systems to control and direct the movement of air within the booth. Proper airflow ensures even powder distribution and efficient overspray capture.
5. Operator Interface:
- Control Panel: Gema powder coating booths are equipped with user-friendly control panels that allow operators to adjust settings such as airflow, booth lighting, and filter cleaning.
6. Safety Features:
- Safety Interlocks: These are often included to prevent the booth’s access doors from opening while the booth is in operation, ensuring operator safety.
7. Environmental Compliance:
- Compliance with Regulations: Gema booths are designed to meet environmental regulations regarding air quality and emissions control. They often include efficient exhaust systems to remove and filter fumes generated during the powder coating process.
8. Powder Guns and Application Equipment:
- Gema powder coating booths are compatible with Gema powder coating guns and application equipment. These guns use electrostatic technology to apply the powder coating material efficiently and uniformly.
9. Customization:
- Gema booths can be customized to meet specific industry and application requirements. This includes variations in booth size, layout, and configuration.
10. Maintenance and Support:
- Gema typically provides maintenance and support services, including training for operators and technical assistance to ensure optimal performance and longevity of their equipment.
Gema powder coating booths are trusted in various industries, including automotive, aerospace, furniture, and general manufacturing, for their reliability and efficiency in achieving high-quality powder coating finishes. They are designed to contribute to a more sustainable and environmentally friendly powder coating process by reducing waste and ensuring precise coating application.